Project Overview
A top Saudi Arabian manufacturer of natural stone, marble, and granite partnered with Techvoot Solutions to modernize its end-to-end operations using Odoo Community Edition, completely deployed with zero custom development.
The company operates across multiple quarries, processing units, and warehouses, producing and exporting premium stone products to the GCC and China. With rising demand and growing operational complexity, manual processes were no longer scalable. Techvoot stepped in to implement a unified ERP system that delivers real-time visibility, efficiency, and complete process control.
About client
About client
Founded in 2002 in the Riyadh region, the company is a major Saudi player in the mining, processing, and supply of natural stone, marble, and granite. It operates multiple quarry sites under Qalaa Al Khaleej Mining, extracting premium limestone and marble blocks processed using advanced CNC cutting, polishing, and finishing machinery.
With a production capacity of 1,200+ square meters per day, the company supplies high-quality stone products for residential, commercial, and international projects across the GCC and China.
Their rapid growth made manual coordination across quarries, processing plants, warehouses, and workforce teams increasingly difficult, leading to the need for a modern ERP solution from Techvoot.
Challenges We Faced
The client managed a vertically integrated business spanning:
These gaps created delays, increased wastage, and restricted the company’s ability to scale effectively.
Poor Inventory Visibility
- Tracking blocks, slabs, and finished goods across sites was difficult, leading to discrepancies and material loss.
Inefficient Production Monitoring
- No system existed to track progress across work centers like cutting, polishing, CNC, or finishing.
Disconnected Operations
- Quarries, factories, and warehouses operated in silos, affecting coordination and decision-making
Inconsistent Quality Control
- Defects, by-products, and scrap were not recorded accurately.
Manual Workforce & Payroll Management
- Attendance, OT, leave, and payroll calculations were slow and error-prone.
Lack of Real-Time Reporting
- Management struggled to access updated data for planning and forecasting.
Solution Implemented
- Work Centers Configured: Cutting, polishing, CNC engraving, finishing, packing
- Routings Created: Cutting, polishing, CNC engraving, finishing, packing
- BoMs Setup: For all stone SKUs with automatic by-product tracking
- Quality Points Added: Defect logging and inspection at each stage
- Production Orders Integrated: To track time, quantity, and efficiency
- Reporting Enabled: Work center performance, throughput, and cost metrics
Manufacturing Digitalization (MRP)
Techvoot implemented standard Odoo MRP, Inventory, and HR modules fully aligned with the client’s operations, without modifying the core.
- Multiple warehouses mapped for quarries, factories, and finished goods
- Real-time internal transfers to track material movement
- Batch & lot tracking for raw blocks, slabs, and finished goods
- Reordering rules to avoid stockouts and ensure smooth production
- Scrap and by-product handling setup
- Inventory valuation and movement reports for complete transparency
- Employee profiles with departments and locations
- Automated attendance & overtime calculations
- Leave policies linked to payroll
- Python-based salary rules for allowances, OT & deductions
- Auto-generated work entries from attendance and leave
- Department-wise labor cost reporting
Smart Inventory & Warehouse Management
HR, Attendance & Payroll Automation
Results and Benefits
The implementation of Odoo Community Edition brought significant improvements to the company’s operations, providing tangible business benefits across manufacturing, inventory, and HR management. The centralized system allowed the company to operate with greater efficiency, visibility, and control, supporting both current operations and future growth.
End-to-End Visibility:
Real-time tracking of raw materials, production stages, and finished goods enabled management to monitor operations across quarries, factories, and warehouses.
Improved Production Efficiency:
Standardized manufacturing workflows and work center monitoring reduced delays and minimized bottlenecks in cutting, polishing, CNC engraving, and finishing stages.
Enhanced Quality Control:
Quality checkpoints integrated into production ensured defective slabs and by-products were identified and managed efficiently, reducing waste.
Accurate Inventory Management:
Batch and lot tracking, internal transfers, and reordering rules maintained precise stock levels, minimized material shortages, and improved warehouse organization.
Streamlined HR and Payroll:
Automated attendance, leave, overtime, and payroll processing reduced errors, saved administrative time, and provided accurate labor cost visibility by department and production unit.
Data-Driven Decision Making:
Real-time reporting and dashboards enabled management to make informed decisions regarding production planning, inventory management, and workforce allocation.
Scalable and Future-Ready
The integrated ERP system laid the foundation for expansion into additional Odoo modules, such as Sales, CRM, Project Management, and Accounting, supporting future growth and export operations.
Digital Transformation for a Leading Saudi Marble & Stone Manufacturer
A unified ERP system now delivers real-time production visibility, accurate inventory control, and automated workforce management all achieved with zero custom development.
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This project stands as a strong example of how Odoo Community Edition, when implemented by an expert team like Techvoot Solutions, can transform complex, multi-site manufacturing operations without costly custom development.
- Higher efficiency
- Lower operational costs
- Better quality management
- Complete production and workforce visibility
- A scalable foundation for future digital growth
By centralizing processes, improving accuracy, and enabling real-time insights, the company now operates with:
Techvoot’s Odoo implementation has empowered the client to compete globally with a modern, data-driven, and sustainable manufacturing ecosystem.
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